CUTTING AND TREATING THE HOLES FOR THE WINDOWS
Before diving right in and cutting out sections for the windows in your van conversion, make sure you’ve measured the correct size hole and use a template ensure the hole is the right size for your chosen window type.
If opting for acrylic windows, the hole you cut will need to be larger than the glass to accommodate for the inner and outer frame. On the other hand, if you’ve chosen to go for bonded windows instead, the hole will be almost exactly the size of the glass.
When the holes have been cut, you need to treat the metal panel to prevent any rust occurring. Simply file down any sharp edges with a file and then use a brush to apply a rust agent to the cut edges of the metal.
FITTING THE WINDOWS
Now you’ve cut the correct sized holes for your windows and treated the metal edges with a rust agent, it’s time to fit the windows. You may need the assistance of another person if you chose acrylic windows – one inside the camper and one outside of it.
It’s best to look online about how to fit the windows you have chosen because each type will need to be fitted in a different way.
Any water used in your campervan for things like washing up and showering will need to be directed into a waste water tank that can later be disposed of. This is one of the simpler parts of a campervan conversion but it is important to be aware of what’s involved when setting up waste tanks and waste pipes.
WASTE PIPE WORK
The average waste pipe diameter in a small campervan ranges from 23mm to 28.5mm which is usually plenty big enough for small amounts of waste water. A convoluted pipe is the most common type of waste pipe used, although, due to its shape, it can become blocked easily if there is too much waste water. That’s one of the reasons that larger campervans and those carrying more passengers should opt for a larger diameter pipe.
CONSIDERATIONS FOR WASTE PIPE WORK
Here are a few things you need to consider when installing waste pipe work in your van conversion:
- All waste water pipes should be fixed to a fall to enable all the waste water to drain away with ease.
- Each piece of the pipe work should be securely attached to the inside of your van to prevent it from rattling and coming loose.
- When installing waste pipe work, make sure your van is parked on a level surface and use spirit levels to check the falls are adequate.
WASTE TANK OPTIONS
There are several choices of waste water tank available for use when converting your van. The type you choose depends on the amount of water you think you’re likely to use whilst staying in your camper. For larger campervans that will be transporting more than two passengers, we’d recommend sing a larger waste water tank. For only one or two passengers, a smaller waste water tank should suffice.
Portable, internal, and under floor tanks can all be utilised to store waste water – it’s down to which type best meets your requirements. If using portable tanks, be aware that you will need room to store them inside your campervan which could take up some valuable space.
Internal tanks tend to take up less space but must be fitted securely to the inside of the living area and should be easy enough to access. Remember that if using internal or portable waste water tanks, they need to be kept away from any electrics to avoid the possibility or electrical fires and electrocution.
As well as internal and portable tanks, under floor tanks are also available. Under floor tanks take up the least amount of storage space but can be fiddlier to access. They should be fitted away from the axles and moving parts as well as away from any heated components such as the exhaust system.
A drain tap is required to empty the drain tanks in a hygienic way. Some individuals also prefer to include a hose so that, when emptying the waste water tanks, the waste can be directed away from the vehicle and into a drain point.